A Reputation for Excellence & Quality

Since its founding in 1982, Aero Gear has developed strong relationships with industry OEM’s in support of the production of aerospace gears and gearbox systems. We have developed a reputation for excellent quality, strong gear expertise and the application of lean philosophy in our manufacturing processes.

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Our Proven Process

“Experience and expertise, combined with best practices and robust control systems, defines the Aero Gear approach.” – Doug Rose, Founder

Customer Purchase Order / Contract

Order entry into Aero Gear’s information management system by sales / contract administrator.

Contract Review of Customer Requirements

  • Quantity
  • Schedule
  • Blue Print Revisions
  • Specifications
  • Material

Creation of Manufacturing Process

  • Engineering Review
  • Quality Review
  • Manufacturing Procedure Review
  • Tooling, Fixtures, Programming
  • Heat Treat simulation using in-house NADCAP approved processes

Production on Initial Batch

  • Confirm Heat Treat results
  • Confirm Manufacturing results

Finish Machining & Gear Grinding

Additional machining and gear grinding processes if necessary.

Production Inspection

  • In-house NADCAP approved Etch & Magnetic Particle Inspection
  • Dimensional and Functional requirements
  • Metallurgical lab cut-up

Lock Down Process

Release process for full production.

Excellent quality, strong gear expertise & lean philosophy.

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